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Modular case for Raspberry Pi 5 + miscellaneous HATs
#42
Took calipers to it. The long side phoenix connectors protrude 1.5mm past the outer edge. The back end connectors are recessed 3.25mm from the outer edge.

To match the side connex (aesthetics?), you would need to move the back side 4.75mm inwards.
OR;
To just give the phoenix connectors enough room to function, you would need to move the back side 3.5mm inwards.

If you're revisiting the drawing, there's a few more things that would help the description line up with the print files:
  • The case assembly screw holes could be slightly larger. I had to drill them out to accommodate the M3 screws recommended
  • The PCB mounting screw holes in the base and holding bracket could be slightly larger to accommodate typical M2.5 screws/standoffs (I forced the threads in, but it should be free to turn)

This may have been due to print tolerances, but I know very little about that process.

Thanks again for this great design!
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RE: Modular case for Raspberry Pi 5 + miscellaneous HATs - by obscenic - 2026-04-02, 03:40 PM

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